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In case this is useful to anyone, here is a patch containing the  
modifications that I had to make in order to get the cross  
development tools to build under Mac OS X with GCC 4.0.

build.sh results:

===> Tools built to /Exports/Users/tmcintos/Development/NetBSD/src/ 
tooldir.Darwin-8.3.0-powerpc
===> build.sh started: Sat Feb  4 14:59:47 CST 2006
===> build.sh ended:   Sat Feb  4 15:01:59 CST 2006
===> Summary of results:
          build.sh command: ./build.sh -j 4 -U -u -m next68k tools
          build.sh started: Sat Feb  4 14:59:47 CST 2006
          No nonexistent/bin/nbmake, needs building.
          Bootstrapping nbmake
          MACHINE:          next68k
          MACHINE_ARCH:     m68k
          TOOLDIR path:     /Exports/Users/tmcintos/Development/ 
NetBSD/src/tooldir.Darwin-8.3.0-powerpc
          DESTDIR path:     /Exports/Users/tmcintos/Development/ 
NetBSD/src/destdir.next68k
          RELEASEDIR path:  /Exports/Users/tmcintos/Development/ 
NetBSD/src/releasedir
          Created /Exports/Users/tmcintos/Development/NetBSD/src/ 
tooldir.Darwin-8.3.0-powerpc/bin/nbmake
          makewrapper:      /Exports/Users/tmcintos/Development/ 
NetBSD/src/tooldir.Darwin-8.3.0-powerpc/bin/nbmake-next68k
          Updated /Exports/Users/tmcintos/Development/NetBSD/src/ 
tooldir.Darwin-8.3.0-powerpc/bin/nbmake-next68k
          Tools built to /Exports/Users/tmcintos/Development/NetBSD/ 
src/tooldir.Darwin-8.3.0-powerpc
          build.sh started: Sat Feb  4 14:59:47 CST 2006
          build.sh ended:   Sat Feb  4 15:01:59 CST 2006
===> .

uname -a:

Darwin localhost 8.3.0 Darwin Kernel Version 8.3.0: Mon Oct  3  
20:04:04 PDT 2005; root:xnu-792.6.22.obj~2/RELEASE_PPC Power  
Macintosh powerpc

gcc --version:

powerpc-apple-darwin8-gcc-4.0.0 (GCC) 4.0.0 (Apple Computer, Inc.  
build 5026)


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? tooldir.Darwin-8.3.0-powerpc
? gnu/dist/cvs/Entries
? gnu/dist/cvs/Repository
? gnu/dist/cvs/Root
? gnu/dist/cvs/Tag
? gnu/usr.bin/cvs/Entries
? gnu/usr.bin/cvs/Repository
? gnu/usr.bin/cvs/Root
? gnu/usr.bin/cvs/Tag
? gnu/usr.bin/cvs/cvs/Entries
? gnu/usr.bin/cvs/cvs/Repository
? gnu/usr.bin/cvs/cvs/Root
? gnu/usr.bin/cvs/cvs/Tag
? tools/obj
? tools/asn1_compile/obj
? tools/binstall/obj
? tools/binutils/obj
? tools/cap_mkdb/obj
? tools/cat/obj
? tools/cksum/obj
? tools/compat/obj
? tools/compile_et/obj
? tools/config/obj
? tools/crunchgen/obj
? tools/ctags/obj
? tools/db/obj
? tools/dbsym/obj
? tools/file/obj
? tools/gcc/obj
? tools/gencat/obj
? tools/groff/obj
? tools/hexdump/obj
? tools/host-mkdep/obj
? tools/installboot/obj
? tools/lex/obj
? tools/lint/obj
? tools/lint1/obj
? tools/lint2/obj
? tools/lorder/obj
? tools/m4/obj
? tools/makefs/obj
? tools/makewhatis/obj
? tools/mdsetimage/obj
? tools/menuc/obj
? tools/mkcsmapper/obj
? tools/mkdep/obj
? tools/mkesdb/obj
? tools/mklocale/obj
? tools/mknod/obj
? tools/mktemp/obj
? tools/msgc/obj
? tools/mtree/obj
? tools/pax/obj
? tools/pwd_mkdb/obj
? tools/rpcgen/obj
? tools/stat/obj
? tools/sunlabel/obj
? tools/texinfo/obj
? tools/tsort/obj
? tools/uudecode/obj
? tools/yacc/obj
? tools/zic/obj
Index: gnu/dist/binutils/gas/as.h
===================================================================
RCS file: /cvsroot/src/gnu/dist/binutils/gas/as.h,v
retrieving revision 1.1.1.2
diff -r1.1.1.2 as.h
624a625,640
> struct relax_type
> {
>     /* Forward reach. Signed number. > 0.  */
>     long rlx_forward;
>     /* Backward reach. Signed number. < 0.  */
>     long rlx_backward;
>     
>     /* Bytes length of this address.  */
>     unsigned char rlx_length;
>     
>     /* Next longer relax-state.  0 means there is no 'next' relax-state.  */
>     relax_substateT rlx_more;
> };
> 
> typedef struct relax_type relax_typeS;
> 
Index: gnu/dist/binutils/gas/tc.h
===================================================================
RCS file: /cvsroot/src/gnu/dist/binutils/gas/tc.h,v
retrieving revision 1.1.1.2
diff -r1.1.1.2 tc.h
27,45d26
< /* JF moved this here from as.h under the theory that nobody except MACHINE.c
<    and write.c care about it anyway.  */
< 
< struct relax_type
< {
<   /* Forward reach. Signed number. > 0.  */
<   long rlx_forward;
<   /* Backward reach. Signed number. < 0.  */
<   long rlx_backward;
< 
<   /* Bytes length of this address.  */
<   unsigned char rlx_length;
< 
<   /* Next longer relax-state.  0 means there is no 'next' relax-state.  */
<   relax_substateT rlx_more;
< };
< 
< typedef struct relax_type relax_typeS;
< 
Index: usr.bin/mkesdb/yacc.y
===================================================================
RCS file: /cvsroot/src/usr.bin/mkesdb/yacc.y,v
retrieving revision 1.3
diff -r1.3 yacc.y
60c60,61
< static int			debug = 0, num_csids = 0;
---
> int				debug = 0;
> static int			num_csids = 0;
Index: usr.sbin/makefs/ffs/ffs_alloc.c
===================================================================
RCS file: /cvsroot/src/usr.sbin/makefs/ffs/ffs_alloc.c,v
retrieving revision 1.14
diff -r1.14 ffs_alloc.c
123c123
< 		DIP(ip, blocks) += size / DEV_BSIZE;
---
> 		DIP_ASSIGN(ip, blocks, (DIP(ip, blocks) + size / DEV_BSIZE));
Index: usr.sbin/makefs/ffs/ufs_inode.h
===================================================================
RCS file: /cvsroot/src/usr.sbin/makefs/ffs/ufs_inode.h,v
retrieving revision 1.3
diff -r1.3 ufs_inode.h
96a97,104
> 
> #define DIP_ASSIGN(ip, field, value) \
>         do {                          \
>                 if ((ip)->i_fs->fs_magic == FS_UFS1_MAGIC)  \
>                         (ip)->i_ffs1_##field = (value); \
>                 else \
>                         (ip)->i_ffs2_##field = (value); \
>         } while (0);

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