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I am running NetBSD 1.5.2, while I do know this is a bit old it has been 
working flawlessly for me until now. I have upgraded the source so that I 
can recompile my kernel. I have also upgraded my config binary as well. 
Config and make depend all work without problems but the make fails with 
the following:

cc  -ffreestanding  -O2 -Werror -Wall -Wno-main -Wno-format-zero-length 
-Wpointer-arith -Wmissing-prototypes -Wstrict-prototypes -Wno-sign-compare 
-Wno-uninitialized  -Di386 -I.  -I../../../../arch -I../../../.. -nostdinc 
-DLKM -DMAXUSERS=32 -D_KERNEL -D_KERNEL_OPT   -c 
../../../../arch/i386/i386/bios32.c
/tmp/cc4RX6Vr.s: Assembler messages:
/tmp/cc4RX6Vr.s:116: Error: operands given don't match any known 386 
instruction
*** Error code 1

I have reverified that I have the most current source files a couple times. 
I have surfed around google and the like trying to figure out why this 
might be failing. Any ideas? 

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