I Just setup a fresh install from the 1.6.1-Stable snapshot dated June 
20th, 2003.

cvs'ed current sources today (June 25th, 2003).

I made a new kernel config based off GENERIC and compiled
new userland like so :

cd /usr/src
./build.sh tools
./build.sh kernel=pcbsd
mv /netbsd /onetbsd
mv /usr/src/sys/arch/i386/compile/pcbsd/netbsd /
*reboot*
cd /usr/src
./build.sh distribution

The compile worked fine and took about 74 minutes to complete.

Then I tried to install the new userland,using ./build.sh install=/
and I got this :

===> build.sh command: ./build.sh install=/
===> build.sh started: Wed Jun 25 16:03:17 EDT 2003
===> Bootstrapping nbmake
checking for sh... /bin/sh
checking for gcc... cc
checking for C compiler default output... a.out
checking whether the C compiler works... yes
checking whether we are cross compiling... no
checking for executable suffix...
checking for object suffix... o
checking whether we are using the GNU C compiler... yes
checking whether cc accepts -g... yes
checking how to run the C preprocessor... cc -E
checking for regex.h... yes
checking for poll.h... yes
checking for regfree in -lregex... no
checking for library containing regfree... none required
checking for setenv... yes
checking for strdup... yes
checking for strerror... yes
checking for strftime... yes
checking for vsnprintf... yes
configure: creating ./config.status
config.status: creating buildmake.sh
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/arch.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/buf.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/compat.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/cond.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/dir.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/for.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/hash.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/job.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/main.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/make.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/parse.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/str.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/suff.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/targ.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/trace.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/util.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/var.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstAppend.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstAtEnd.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstAtFront.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstClose.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstConcat.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstDatum.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstDeQueue.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstDestroy.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstDupl.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstEnQueue.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstFind.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstFindFrom.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstFirst.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstForEach.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstForEachFrom.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstInit.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstInsert.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstIsAtEnd.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstIsEmpty.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstLast.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstMember.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstNext.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstOpen.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstRemove.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstReplace.c
cc  -O -D_PATH_BSHELL="/bin/sh" -D_PATH_DEFSHELLDIR="/bin" 
-DHAVE_SETENV=1 -DHAVE_STRDUP=1 -DHAVE_STRERROR=1 -DHAVE_STRFTIME=1 
-DHAVE_VSNPRINTF=1  -DMAKE_BOOTSTRAP 
-I/usr/src/tools/make/../../usr.bin/make -c 
/usr/src/tools/make/../../usr.bin/make/lst.lib/lstSucc.c
cc  -O -o nbmake *.o
===> MACHINE:          i386
===> MACHINE_ARCH:     i386
===> TOOLDIR path:     /usr/src/tools/obj/tools.NetBSD-1.6U-i386
===> DESTDIR path:     /usr/src/obj/destdir.i386
===> RELEASEDIR path:  /usr/src/obj/releasedir
===> Created /usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmake
===> makewrapper: 
/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmake-i386
===> Updated /usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmake-i386
(cd /usr/src/distrib/sets && 
/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmake INSTALLDIR=/ 
INSTALLSETS= installsets)
DESTDIR=/usr/src/obj/destdir.i386  MACHINE=i386 MACHINE_ARCH=i386 
CKSUM=/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbcksum 
MAKE=/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmake 
MTREE=/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbmtree 
PAX=/usr/src/tools/obj/tools.NetBSD-1.6U-i386/bin/nbpax sh 
/usr/src/distrib/sets/maketars -d /usr/src/obj/destdir.i386   -N 
/usr/src/etc  -i /
Copying set base
Copying set comp
Copying set games
Copying set man
Copying set misc
Copying set text
*** Error code 6

Stop.
nbmake: stopped in /usr/src/distrib/sets
*** Error code 1

Stop.
nbmake: stopped in /usr/src


Any ideas whats wrong?

Thanks!

Francis