>   # disklabel sd0
>   disklabel: /dev/rsd0d: Device busy

Hmm.. it might be that you managed to write a strange label onto
the disk. For example, the 'd' partition is special on the i386
port, and you're not supposed to use it. Do you have something
mounted on it?

Try booting into single-user and see what disklabel says there.

- Frank

-- 
Frank van der Linden                           fvdl@wasabisystems.com
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